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STINGRAY EVO500 Battery Tester

Quick, Reliable, and Cost-Effective Battery Module Interconnect Testing

Engineered for Performance

blue circle Patented industry-leading technology with over ten years of battery testing experience
blue circle Largest test area without incrementation
blue circle Over 40 systems in production worldwide
blue circle Test multiple cells patterns
blue circle Test up to 3,000 interconnects/mins*

Every battery array that moves along the production line must be verified for the integrity of its interconnects. World-class manufacturers keep their production lines moving smoothly by investing in quality verification systems that quickly and reliably test the manufacturing quality of battery cell interconnects. By choosing the patented STINGRAY test platform, manufacturers gain a commanding advantage. The STINGRAY has repeatedly proven its value and technology with over ten years of production use and hundreds of thousands of battery arrays tested.

Poor quality cell interconnects can lead to several problems, such as increased resistance, leading to increased heat generation, voltage drop, and reduced overall performance. Also poor interconnects can also lead to safety hazards such as arcing, which can cause fires or explosions.

Battery cell interconnect issues must be caught during battery production. Otherwise, field failures can be costly and harmful to a company’s reputation. For battery manufacturers, it is critical to have a production test solution that can quickly, reliably, and cost-effectively test battery module interconnects.

limitations of existing tests

A Superior Solution for Battery Test

The STINGRAY EVO500 will be a game-changer for your battery production test.

Best In Class Value of Ownership

Patented Industry-Leading Technology

blue circle Proven, Precise Technology
blue circle Accommodate Multiple Heights Multiple Forces
blue circle Programmable Speed for Maximum Throughput

Measurement Methodology Ensures Accuracy, reliability & Repeatability

blue circle The STINGRAY uses 4-wire resistance measurement method to measure interconnect quality

Independent Robotic Positioning System delivers maximum

blue circle Accuracy
blue circle Flexibility
blue circle Coverage Area
blue circle Double-sided probing - Up to 11 top-side & 11 bottom-side probe modules

Maximizes battery testing throughput by:

blue circle Optimizing test sequence
blue circle Testing multiple cell patterns
blue circle Simultaneously testing single or multiple cells

Benefits of the Stingray Automated Battery Test Solution

white circle iconIncreases production output by improving efficiency, reducing errors, and minimizing downtime with in-line handling - automates the movement of products by connecting and coordinating the tester to work together with conveyors, robotic arms, and other handling systems.
white circle iconIntegrates with MES (Manufacturing Execution Systems) for enhanced data acquisition & reporting for improved inventory management, quality control, and performance tracking. Automatically segment data based on various criteria, such as time, location, or product type.
white circle iconTests up to 3,000 interconnects/min. (Actual number depends on the battery pack design).
white circle iconNon-destructive testing - The integrity and performance of the electrical connections between battery cells are tested without any damage to the interconnects.
white circle iconLargest test area without repositioning or incrementation - Repositioning refers to physically moving the UUT to a different location on the test bed. In contrast, incrementation refers to making small adjustments to the UUT's position to test other parts of it.
white circle iconHigh-Resolution Camera System and the machine vision algorithm quickly detect and identify fiducials, which are used to establish a common coordinate system for measuring, alignment, and registration.

your chosen test strategy

Delivery Quality Products That Delight Customers

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